ERG Aerospace

ERG ENGINEERING

More than just foam.

Our engineering team helps design and test your custom parts, and our in-house machine shop manufactures your design to final shape

GET STARTED NOW

Every step of the way

We offer support at every stage of the process, whether you’re ready for production or just getting started.

1

DESIGN

We’ll help you choose the best foam configuration, design for manufacturing, and make sure you’re using Duocel® to its fullest potential

2

ANALYSIS & TESTING

We do analysis through traditional FEA and CFD methods as well as our own foam-specific analysis, experimental testing, and qualification testing

3

MANUFACTURING

Our expert in-house machinists and proven foam processing techniques ensure you receive the highest quality final parts

Talk to our engineering team!

CONTACT ERG AEROSPACE
Engineers discuss results of CFD simulation

Get the most out of Duocel®

Our engineers want you to get the highest possible performance out of Duocel®– and with over 50 years of experience, they’re experts at it. They’ll work with you to develop the best design for your system.

Truly custom solutions.

Machined Duocel RVC part with complex features

CONFORMAL GEOMETRIES

Parts can be machined/formed into complex geometries so Duocel® fits perfectly into your system.

Duocel Aluminum foam part with solid machined aluminum housing

COMPLEX ASSEMBLIES

We can bond, braze, and solder Duocel® to get an excellent mechanical or thermal interface.

Duocel copper foam used in a cold plate assembly on a printed circuit board

MATERIAL OPTIONS

Different metal alloys and heat treat conditions are available to achieve the properties you need.

Complex Duocel Aluminum part with anodizing and colorful coating

SURFACE FINISHES

Duocel® can be chemical conversion coated, anodized, or plated for corrosion resistance, wear resistance, or electrical insulation.

Cross section of Duocel Ceramic with a layer of smooth SiC around the outside

THERMAL PROTECTION SYSTEMS

Duocel® Ceramic can be skinned to provide a smooth, easy to handle outer surface and impregnated with MAX Phase material to further increase working temperature.

Stacks of production parts

FLEXIBLE PRODUCTION

Whether you have a one-off project or a full production run, we can meet your needs.